SARASOTA, FLORIDA, USA, May 12, 2022 /EINPresswire.com/ — MoistTech Corp. provides manufacturers with the capabilities to increase production quality through continuous monitoring, maintains plant efficiency that reduces human error, and explores ways to reduce up-front expenses. Plant managers have immediate access to real-time data monitoring to make immediate line adjustments to ensure optimal processing and quality control standards.
Highlighting the need for companies to thoroughly evaluate their current methods of reducing waste – wasted effort, wasted energy and wasted product – collecting moisture content data throughout the manufacturing process can create a multitude of ways for plant managers to implement process improvements. Evaluating and implementing lean manufacturing principles helps eliminate waste and improve overall plant production.
When considering the many challenges faced by plant operators, humidity control plays an important role. Moisture content can affect product quality and equipment operation, making it critical to proactively avoid quality control issues. Dryer efficiency is critical because dryers consume a large amount of energy during operation. Implementing humidity measurement before and after the dryer allows immediate control of temperature and operational efficiency, saving energy and increasing overall efficiency.
The power of data collected during humidity monitoring provides the end user with instant profitability metrics, saving manufacturers time and money by quickly detecting the variable manufacturing process, helping to make corrections in real time.
Ideally, a humidity control system should be able to accurately detect humidity at various stages of the manufacturing process, be easy to maintain, and be robust enough to withstand the harsh production environment. Installing an NIR moisture sensing device prevents out-of-specification product due to unwanted moisture levels, allowing the facility to fine-tune the setup to ensure a more consistent product and better quality is produced, improving the bottom line. In other words, customers save money and time and avoid negative results due to inconsistencies and human errors.
Overdrying a product can create a dusty environment that can lead to a fire or dust explosion. As such, greater plant safety is achieved with an appropriate humidity measurement system and cost savings are improved. By implementing a moisture sensing process, growers can monitor 100% of their product quality instantly and consistently. In addition, active adjustments can be made continuously to the process, thus optimizing the result.
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